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The rockwool sandwich panel production line is one continuous and automatic line that integrates mechanism, electrical controlling, hydraulic system and polyurethane chemical reaction technology. The rock wool sandwich panel production machinery adopts advanced international roll forming technology, digital servo technology, frequency conversion vector technology and hydraulic controlling technology, automatic stacking technology.
The advantages of this rock wool sandwich panel machine are the following:
1) High automatization. The whole rockwool production line adopts one full computer integration controlling system of digital servo technology, frequency conversion vector technology and hydraulic controlling technology, which realizes whole connection, collecting control and collecting management. Adopt the cutting style of cut to length without machine stop, so that realize full automatically.
2) High efficiency. The production speed of rockwool sandwich panel machine is 3～8m/min（adjustable according to product forming requirement). The annual product capacity of this line can reach to 800000 M2 (count on the base of 250work days per year and 10 work hours per day)
3) Easy operation. Adopt collecting controlling system, using man-machine conversation. After preparing for the raw material and finishing other production requirements, input required parameters, then the machine can make the product automatically.
4) Low production cost. Developing the machine's automatization, the whole line only needs 5-8 operators to operate the machine fully, which saves much labor cost and production management cost for enterprises.
Zhejiang Jinggong Science and Technology Co., LTD., independently research, develop, and manufacture the PU/Rockwool sandwich panel continuous production line, which reaches the world's advanced technology, fills the blank of domestic PU/Rockwool production line manufacturing. It marks the coming of the era of localization of the PU/rock wool sandwich panel continuous production line. The PU/rock wool sandwich panel continuous production line manufactured by Zhejiang Jinggong Science and Technology Co., LTD. consists of the coiler system, filming, cutting, and slitting device, roll forming system, pre-heating device, rockwool system, rockwool upper and lower adhesive spraying system, pu side seal foaming machine, double belt system, double belt heating system, bandsaw system, stacker system, packing system, etc. It truly realized all the automatic integration production functions from pre-painted steel sheet decoiling to product's packaging. The maximum speed of this production line reaches 8 meters per minute, annual production of PU panel 1 million square meters.
The whole production line is exported to Jordan, Kuwait, Tonicia, Russia, Brazil, Argentina, UAE, India, and other countries. The performance of the production line got unanimous approval and favorable comments from the customers. With the development of the construction industry, PU side seal rock wool sandwich panel will be more widely used in construction field. Jinggong Science and Technology will provide the best products and top quality service to the general customers by using most sophisticated manufacturing and technology, also make our own contribution for national and even global environmental protection, energy conservation.
Sandwich panel specification:
Length: Min cutting length is 2.5 m
Max cutting length is 12m
Width: (see profile drawing)
Thickness: (see profile drawing)
Raw material specification:
coil thickness: 0.4～0.6 mm (steel be flat without ups and downs, deformation and bending)
sheet yield stress: ≤235MPa
coil max width: 1250 mm (tolerance±2mm)
coil max weight: 5T
coil ID: Φ500 and Φ600 mm
coil OD: Φ1000 mm
Rock wool material: fiber length is >100mm, and the fiber should be arranged vertically, volume density is ≥70kg/m3, one-piece length is ≥3m.
EPS material: volume density is ≥18kg/m3, each edge nonstraightness is ≤1mm/m, radian is ≤3mm/m, the panel surface should be flat, roughness is ＜1.5mm/m, EPS panel one-piece length is ≥3m.
EPS material width: min width is 1/2mm of the sandwich panel width.
Machine rockwool specification:
Work line speed: 4000m/min (adjustable)
Machine length: about 70 m
Working height: 1050 mm（panel output height）
Laminating effective length: 7.5m
Control way: adopt industrial computer PLC
Total power: about 45 kw
Power: 380V/3phase/50 Hz
control voltage: 24 V/110 V/220 V
pneumatic: 0.7 Mpa (self-prepared by the factory)
best working temperature: around 25℃
No. |
Component |
Qty |
Remarks |
1 |
5T passive decoiler (upper forming system) |
1set |
Loading capacity is ≤5t |
2 |
Upper roll forming machine |
1set |
With slitting and waste edge winder |
Lower roll forming machine |
1set |
||
Connecting roller of upper & lower forming system |
Each 1set |
||
Platform, stair and rail of upper roll forming machine |
1set |
||
3 |
Rock wool transfer device |
1set |
|
Rock wool edge cutting device |
1set |
||
Dust collector |
1set |
||
4 |
Rock wool clamp device |
Each 1 set |
|
5 |
Laminator host |
1set |
Effective length 7.5m |
6 |
Saw cutting system |
1set |
Upper & lower saw |
7 |
Support frame |
3sets |
|
8 |
Electric control system |
1set |
application: stone/concrete/rock wall panel, cold storage wall, aluminum foil surface decoration, rock wool panel with PU sealing, door panel, tile roof panel, rockwool box type wall, PU soft surface panel, PU roof panel.